Responsible to support production from incoming raw material to finished production to ensure the adherence to required quality and production standards.
The main missions of the role are to:
Main Duties/Activities:
Understand PPAP process and assist in gathering PPAP data
Conduct process & gage studies per QE direction
Collect and store daily production data as instructed
Work with QE’s to develop sorting criteria as needed
Completion of Quality Testing as required – Cut and Etch.
Act as QSE System Auditors/Mentors/Facilitators
Assist in driving the 7QB by interacting with production cells daily as a coach and developer.
Adheres to all work rules and procedures
Supplier Quality support: Investigate and create reports to suppliers including charge backs, create and submit scrap sheets, perform SAP transactions (returns, transfers), prepare suppliers defective parts for return/scrap.
Maintain Quality Cage Inventory log and 5S
Support and instruct 3rd party sorters as required
Manage gage certification / calibration system (including leak testers)
Perform part measurements using Faro arm
Follow all safety procedures in line with company policy.
Maintain good housekeeping standards in area and throughout the plant
Implement at least two improvement ideas per month
Additional Responsibilities include:
Gage training: Must be able to train operators in the proper use and interpretation of all gages in their assigned area.
Gage PM: Must be technically able to perform the QA level Gage PMs, and evaluate them for efficacy.
Receiving inspection: must be able to address Supplier Quality issues (incoming inspection process).
Quality alert processing: Must fully understand the quality alert process, and be able to reliably perform the QT elements of it.
Implementing containment: Must be able to act as a facilitator coordinating internal or external containments that effectively protect downstream processes from spills.
Supplier Quality support: Investigate and create reports to suppliers including charge backs, create and submit scrap sheets, perform SAP transactions (returns, transfers), prepare suppliers defective parts for return/scrap.
Able to assist in writing Quality instructions.
Participate in QRCI as needed
Work Instruction adherence audits
TQW audits
Assist in sourcing, repair and maintenance of lab equipment
All other duties assigned
Physical Requirements:
Requires pushing, pulling, reaching, standing, walking, gripping and bending, twisting, lifting and carrying up to 50 pounds (full exhaust assemblies)
High mental and visual effort required
Able and willing to work overtime when required
Safety / Hazards:
Steel toe shoes, Safety glasses and Ear Protection required
May be exposed to flying objects such as weld slag and sparks
May be exposed to weld fumes and dust
Exposed to moderate burnes, cuts and bruises
Exposed to significant temperature changes in the facility – (heat in the summer / cold in the winter)
Qualifications
The ideal candidate will have/be:
Minimum education level: ASQ Certified Quality Technician or diploma in related field preferred
Experience:
0 – 3 years of Experience in Automotive Quality Environment
Working knowledge of Metrology required and metallurgy lab equipment (microscope)
Working PC knowledge (spreadsheet, word processor, S.P.C. software, etc.)
Skills and competencies:
Knowledge of Statistics and ability to interpret SPC Data/Trends
Ability to follow instructions, both verbal and written, good math, language and reading skills
Welding experience and knowledge of weld defects
Ability to use hand tools and equipment such as band saw, plasma cutter, cut of saw
Ability to read blueprints/drawings including GD&T.
The ability to train others
Commitment to the highest ethical standards and willingness to adhere to Faurecia’s Code of Ethics and Code of Management
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